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Toll Manufacturing

Excellence in dispersions and emulsions

Our core business is as a technical formulator, where we produce proprietary grades tailored to our customers’ requirements.  However, our expertise as a chemical processor of dispersions and emulsions enables us to be a trusted tolling partner to renowned chemical companies that use Aquaspersions to manufacture their materials, solving processing challenges, simplifying their operations, or providing additional capacity.

Our Approach

We operate a global network from three strategically located manufacturing facilities in the UK, Malaysia and the USA. All facilities are equipped with common state-of-the-art equipment and technology to meet the highest quality and regulatory standards. In our tolling business, we work to six core principles.

Transparent and collaborative approach
Flexible operations to meet customers’ demands
Exceptional on-time delivery performance
Operating to the highest quality standards
Rapid scale up from laboratory to plant
Global footprint with readily available capacity

Core Capabilities

We offer a flexible range of process technologies to meet a wide range of toll manufacturing requirements.

  • Emulsification: Ambient — 250kg to 20,000kg

  • Emulsification: High Pressure — 400kg to 1,000kg

  • Dispersion: Ambient — 250kg to 20,000kg

  • Blending and mixing: Liquid-liquid and solid-liquid

  • Milling and grinding: Custom particle size reduction

State-of-the-Art Equipment

Consistency, quality, and compliance are critical to every successful formulation. When you need to scale up without compromise, our advanced facilities are ready to deliver — each equipped to the same rigorous standard.

  • 316 stainless steel vessels (250kg–20,000kg)

  • Rotor stator high shear mixers

  • Range of bead mills (40 litre to 120 litre)

  • Ambient emulsification

  • Pressure emulsification

  • On-site QC laboratory for in-process and final analysis

Partnering with major chemical manufacturers globally, we offer three specialist processes: wet milling, ambient emulsification and high-pressure emulsification, with batch sizes from 250kg to 20,000kg.

Your Partner of Choice

Consistency, quality, and compliance are critical to every successful formulation.

We provide formulation development alongside process scale-up services, ensuring your product transitions smoothly from concept to production. Our regulatory expertise helps maintain compliance throughout the development process.

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